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<center><a NAME="Expected Rotor Temperatures"></a><b><font size=+2>Expected
Rotor Temperatures</font></b></center>

<p><br>
<br>
<p>Braking performance is all about managing heat. The heat generated is
directly proportional to the swept area, and the mass of the car. Unfortunately,
simple swept area calculations don't explain much because of weight transfer
during braking, and severe differences in front weight distribution on
front wheel drive cars like the SHO. If we look at a table of swept area
per ton, for the front wheels only, for various cars, the SHOs braking
problems become quickly apparent:
<p><img SRC="swept1.JPG" height=262 width=639>
<p>This means one of two things for our SHOs, either our front brakes are
going to have to get a lot bigger, or they are going to get really hot!
I find it a little ironic that we have the braking equivalent of a GTI,
or a rear-drum braked Camaro. Because mostly of weight distribution, BMWs
Corvettes, and Porsches will always have cooler brakes under the same circumstances.
It doesn't necessarily mean they work better, they will just be cooler.
<p>All right, so regardless of which front rotor system we have, we have
to learn how to live with hot brakes. The first thing we should do is match
the pads with the anticipated heat range we expect. (Fred Puhn - the Brake
Handbook). The problem we have as consumers is finding out enough of the
engineering data to make an informed decision. We need to answer two questions:
What range of temps should we expect? And what range of temps can the pads
handle?
<p><img SRC="Hawke1.jpg" BORDER=0 height=320 width=267 align=LEFT>I ran
some brake temperature tests and measured 385 F on my front rotors in rush
hour traffic on a 45 mph street because of several sequential stoplights.
(I have an 89 SHO with 10.1 in. rotors.) Another test with four back to
back 60 mph stops generated 550 F. That's plenty hot, and about as hot
as you would ever get on the street, even with an aggressively driven SHO.
Even just one 80 mph stop generates 385 F of heat. However, one high speed
140 mph stop will generate up to 1025 F!!! Repeated stops in a racing environment
can get extremely severe, as our own Scott Chan reports seeing glowing
red rotors (1300+ F) on his SHO at the race track!
<br>&nbsp;
<p>Everyone expects race cars to have red-hot brakes, and many of them
do. Nascar short track brakes glow in the dark (1300 F). But glowing brakes
in Formula One can mean up to 3000 F! Other race cars can run relatively
cool brakes, if they are light enough, the rotors are big enough, there
is enough cooling, etc. Carbotech reports working with an IMSA / Trans-Am
tube frame RX-7 at Homestead, Fla. with huge 13 inch Alcon rotors in a
lightweight car that was breaking the track record during practice. <u>But</u>
the rotor temps never got past 600 F!&nbsp; (My SHO does this in traffic!)
Because of the temperatures they were seeing, race pads didn't work very
well, and a STREET pad actually worked the best! My point is that it is
extremely important to know what range of temperatures you are expecting
your brakes to work in. And FORD obviously had a different range in mind
than we do!
<br>&nbsp;
<p>I used Puhn's formulas and data from our SHO's to generate the following
chart of anticipated rotor temperature rise for all three of the common
SHO rotors. The brakes certainly have a lot of heat to deal with! Puhn
says "brake fade is almost always caused by high temps, and the first thing
to consider is cooling or higher temperature pads."&nbsp;<img SRC="rotortemp.JPG" BORDER=0 height=339 width=535 align=LEFT>
<p>My own testing also confirms that 300 to 600 F is easily achievable
on the street given an aggressive driving style. Are these temps high enough
to cause fade? Well, <u>apparently they are</u>, because it is <u>the number
one complaint</u> from SHO owners about their brakes, and perhaps even
the biggest complaint about their cars. The big question is, can the pads
handle it? Or can we find some that can?
<p>Puhn, recommends: ... "From an engineering standpoint, if you are not
happy with your brake performance, identify what needs modifying. One of
the very first things to do is test to determine your anticipated range
of brake temps. ...One of the most important components to modify is the
friction compound of your brake pads. ...It would be ideal to have curves
showing friction coefficients vs temperature curves for your proposed brake
pads. Unfortunately, only brake system engineers know those numbers, and
they won't normally tell."
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<a href="brakes3.html">Next</a>
<br><b><font size=+1><a href="brakes1.html">Better SHO Brakes Through Science</a></font></b>
<br><b><font size=+1><a href="brakes2.html">Expected Rotor Temperatures</a></font></b>
<br><b><font size=+1><a href="brakes3.html">Capabilities of Various Brake
Pads</a></font></b>
<br><b><font size=+1><a href="brakes4.html">Pad Part Numbers</a></font></b>
<br><b><font size=+1><a href="brakes5.html">DOT Pad Codes</a></font></b>
<br><b><font size=+1><a href="brakes6.html">Brake Survey Results</a></font></b>
<br><b><font size=+1><a href="brakes7.html">Upgrade Decisions - Rotors
vs Pads</a></font></b>
<br><b><font size=+1><a href="brakes8.html">On Rotor Warping</a></font></b>
<br><b><font size=+1><a href="brakes9.html">Other Brake Maintenance &amp;
Modification Tips</a></font></b>
<br><b><font size=+1><a href="brakes9.html#Links">Links</a></font></b></center>

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